LT1 Based Engine Tech 1993-1997 LT1/LT4 Engine Related

Lots of pictures of pics of my 355 build from start to finish and buildsheet

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Old 11-20-2005, 02:25 PM
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Lots of pictures of pics of my 355 build from start to finish and buildsheet

Pictures first-

Freshly machined block with splayed 4 bolt mains (.030 over, decked .020)


Eagle 4340 forged crank, Eagle 6" H-beam rod, Mahle forged piston-


Cleaning the crank before assembly-


Closeup of Mahley piston-


Pistons on rods-


Fitting the rings-


Head about to be flowed-


Intake ports-


Exhaust ports-


After some intake porting-
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Old 11-20-2005, 02:32 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Assembled on the stand-


Motor on the subframe-


LT4 starter->Hooker Long Tube clearance-


I got rid of the metal coolant crossover tube and replaced it with a fitting and hose on each side-


Other side, had to rotate the fitting a little to clear the oil pressure sensor-


Coolant hose routing-


Passenger side shot-


Low oil level sensor-> Hooker Long Tube clearance-


Rear shot-


Heads flowed mid 240 intake, 180 exhaust before valve job and back cut. That was Manley Race flo intake valve and stock exhaust valve. Custom comp cam, 236/248 .608/.578 111 LSA with Comp R lifters (eek), beehive springs and GMPP 1.6 roller rockers. Despite the rockers supposedly being good up to .575 lift, they are working fine with this. Compression is around 11.3:1. The block was decked .020, and the heads milled .025- resulting in the intake manifold bolts not lining up properly. I had to take the die grinder and elongate the bolt holes so they would thread in. At this point I wish I had the intake milled, but later on when I put the spray to it, I'll just get another manifold, mill it and set it up for a direct port setup.

The block had to be clearanced for the Eagle H-beams in 3 places. I'm using Clevite H series bearings and a Melling standard volume oil pump with a 3/4" pickup to go along with the Canton road race oil pan.

The freeze plug that goes behind the camshaft is seeping a little oil, and I need to get a "T" fitting so I can join the coolant crossover hoses joined and run to the radiator. Other than that it is ready to go in the car.
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Old 11-20-2005, 02:40 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

That looks very nice man! I wish mine would end up looking that pretty... but im lazy! What do you expect it to put down to the rear wheels and about how much do you have invested in the whole project. I think I have spent close to 8k so far on mine... but thats not all motor parts either.
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Old 11-20-2005, 02:40 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Who gave you the idea of changing the crossover tube on the heads? Im not sure if what you have done works thats why i ask.

Also, the taylor wires need rerouted around the alternator or they will be melted by the heat. Youll be back on here in a week saying how your car ran great and then all of a sudden its missing real bad but nothing is wrong with the plugs or wires.
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Old 11-20-2005, 02:43 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Looks really good. How much longer untill you get it back in the car?
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Old 11-20-2005, 03:08 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Originally Posted by hallbilly
That looks very nice man! I wish mine would end up looking that pretty... but im lazy! What do you expect it to put down to the rear wheels and about how much do you have invested in the whole project. I think I have spent close to 8k so far on mine... but thats not all motor parts either.
Thank you! I'm not really sure what it will put down. I would love to put down 400+, but head flow is going to be the limiting factor. This is my second attempt at some homeported heads. It's going to be hard to give you an exact total, but I'll see if I can give a good approximation-

My bill at the machine shop was about $4k even. It included ALL machine work, splayed 4 bolt conversion, setting up the heads, cleaning, eagle forged crank, eagle H beam rods, Mahle pistons, cam, lifters, springs, head gaskets and head studs. I spent about $800-$900 on the ceramic coated Hooker LT's, X pipe, dynomax bullets and related parts. The ATI super damper was $370 from Summit. The canton pan, pickup and pump was about the same price. The energy suspension motor mounts were about $55. The miscellaneous gaskets were about $70-80 and the LT4 extreme duty timing set was around $200-$250 (can't remember).

Originally Posted by turbo_Z
Who gave you the idea of changing the crossover tube on the heads? Im not sure if what you have done works thats why i ask.

Also, the taylor wires need rerouted around the alternator or they will be melted by the heat. Youll be back on here in a week saying how your car ran great and then all of a sudden its missing real bad but nothing is wrong with the plugs or wires.
I ran the wires with this exact same routing for about 10k miles without issue. Are you saying the alternator would generate enough heat to melt the wires down?

I made a thread a few weeks ago about making an -AN setup instead of using the stock coolant crossover tube. I found these fittings in the garage, so instead of spending $150+ on some pretty -AN stuff, I decided to try this. One thing mentioned in the thread is that some bigger lines coming from the heads might help cool the rear of the head better. I don't see any reason why it wouldn't work, but if I'm missing something let me know.

Originally Posted by Jameslt1TA
Looks really good. How much longer untill you get it back in the car?
Maybe next weekend. Then whenever I get a base tune in for the 38 lb injectors I can start her up.
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Old 11-20-2005, 03:36 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Looks good, But I think turbo Z has a point about coolant crossover, You don't have it going from head to head in the rear which might be a problem.
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Old 11-20-2005, 03:42 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

If coolant is being forced out of the back of the heads I'm not sure why it would need to crossover instead of each head feeding forward separately. Maybe someone can say for sure, because if I do need to cross it over, it won't be that big of a deal. I was thinking that the factory had the coolant cross from the driver side to the passenger side and then forward so they would have one line running forward instead of two. Cost savings, ya know
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Old 11-20-2005, 04:08 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Does anyone know what I can put around the cam freeze plug in the back to keep oil from seeping out around it?
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Old 11-20-2005, 04:36 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

You'll be just fine on the coolant lines. They will both still be going to the radiator.

Might be just a little bit more efficient if anything. Kinda the same concept as dual exhaust over a y-pipe and single outlet.
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Old 11-20-2005, 04:53 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

You had to clearance the block? I built my 355 with stock stroke crank, 6" Manley H-beams, and Ross nitrous pistons. I didn't notice any places where my rods came close to the block???? My Manleys look very similar to your Eagles. Gee, hope I didn't miss something. Eh, the pan's not bolted on yet anyway. I think I better check the clearance again.

BTW, nice pictures


Frank
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Old 11-20-2005, 05:51 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Yea, three places on the pan rail needed clearancing. We spun the shortblock over and sure enough it was hitting in one place, and as we looked further it was hitting in two more. The Eagle H beams are the only ones that I know of that do this on the stock stroke, so hopefully you won't have to clearance.
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Old 11-20-2005, 06:28 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Looks freakin' good FastZ!
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Old 11-20-2005, 08:36 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Nice Job,Sweeeeet.
First thing I want to say is Ya know they have BLUE plug wires for sale!!!!!!
Water plumbing will be fine.
Are those 1-3/4" headers? We just had our 1-7/8" modified to clear the air box and steering shaft. The problem with the air box was the #8 cyl would hit it and ya couldn't get the flange up to the bolt holes and the steering shaft wouldn't connect even with an LS1 steering shaft(no rag joint)
Ya will be better off trying to pull it out with a slide hammer and replace it. The cam isn't butt up to it so ya should have room. Or ya might try turning it on one side and collapse it on the other and pull it with vice grips. If ya don't replace it it will be an oil leak forever.

Hope she runs good for ya.

Last edited by 1racerdude; 11-20-2005 at 08:41 PM.
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Old 11-20-2005, 09:16 PM
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Re: Lots of pictures of pics of my 355 build from start to finish and buildsheet

Originally Posted by JKDZ28
Looks freakin' good FastZ!
Thank you very much!

Originally Posted by 1racerdude
Nice Job,Sweeeeet.
First thing I want to say is Ya know they have BLUE plug wires for sale!!!!!!
Water plumbing will be fine.
Blue is my favorite color, can you tell?? The car is that medium quasar blue, so the plug wires go along pretty well.

Originally Posted by 1racerdude
Are those 1-3/4" headers? We just had our 1-7/8" modified to clear the air box and steering shaft. The problem with the air box was the #8 cyl would hit it and ya couldn't get the flange up to the bolt holes and the steering shaft wouldn't connect even with an LS1 steering shaft(no rag joint)
Yes, those are 1 3/4" Hooker long tubes. They haven't been in the car yet, but things look like they'll be pretty tight. My SLP midlengths almost melted the ABS connector on the passenger side, so I'm going to be sure and wrap both sides with DEI cool tape this time around.

Originally Posted by JKDZ28
Ya will be better off trying to pull it out with a slide hammer and replace it. The cam isn't butt up to it so ya should have room. Or ya might try turning it on one side and collapse it on the other and pull it with vice grips. If ya don't replace it it will be an oil leak forever.
I don't mind pulling the freeze plug out, I just want to make sure it doesn't happen again. There was a little bit of surface rust around the plug, could that be the problem?? It went in solidly like it was going to seal well, I don't get it.

Last edited by FastZinTennessee; 11-20-2005 at 09:22 PM.
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